Micro Injection Molding Applications
Micromolding is made from a variety of commonplace thermoplastic moldable materials. Some micromolding parts can be made of durometer or elastomeric as well. They can also be made of optical-grade and medical-grade materials for medical device parts. The types of materials used allow for the size of molds to be smaller than the size of a dime. Features of high precision and flexibility make micro moulding technique applicable in different industries such as medical, electronic, optics and automotive. For example, in medical field, micro molding technique is able to produce plastic medical devices components including chamber filters, dialyzer filters, caps and pump connectors, intravenous infusion drip components, bacteria filters, laboratory consumables. In electronic, micromolding is often used to make tiny plastic gears, switches, lenses, covers, bodies, printed wire boards, components holder… etc. And also wide application in optics and automotive industries.
We THY Precision provide a complete end-to-end solution for precision component design and micro mold manufacturing. Uniquely, we are able to fulfill product design and development, process development, tool design and fabrication, micro injection molding, and assembly automation solutions all under one roof. Contact us for further information and services. We will be ready to receive your inquiry anytime.
The automotive industry is one of the most advanced manufacturing sectors in the United States today. And due to the stricter federal and environmental regulations, automotive manufacturers are embracing metal-to-plastic conversion as a proven solution for reducing vehicle weight and increasing fuel efficiency. Engineers from major automotive OEMs try to solve their toughest design challenges—material selection and performance, design for manufacturability, prototyping, mold design, tolerance, quality control, and more. Therefore, they turn to choose plastic material as the solutions to the more flexible production and the reduction of weight. Micro molding process realizes and gathers those features automotive industry eager for — flexibility in production and variability of molding products.
THY Precision specializes in micro molds design, tooling manufacturing and assembly. For automotive parts often need higher temperature resistance, we have material T-200 as a solution. We also occupy the whole production line under one roof, from design to manufacture and even partially assembly. Contact us for the best automotive injection molding service. We welcome your inquiry anytime.
Plastic gears, switches, lenses, covers, bodies, printed wire boards, components holder… In electronic devices, we can always find tiny plastic components. And with the shrinking of final product sizes, those tiny plastic components have to shrink but maintain the precision feature. For these minimized parts, our solution is micro molding. Micro injection molding focuses on producing small, high-precision parts and components with micron tolerances. The expansion rate of miniaturized, high-precision engineering components debunks the claim that micro-molding is niche. Demand for wearable smart devices and implantable sensors enabled by small components with tight tolerances continues unabated. Micro-injection molding also enables a high level of customization and complexity, making it suitable for specialized and miniaturized applications.
THY Precision commits to develops of micro injection molding tooling and production. In addition to medical, optics, automotive and electronics, as long as you need tiny precision plastic parts, THY Precision can support developing and designing molding tool and production. Send an email or click to contact us for further inquiry, we will provide the best solution to these tiny plastic.
Micro injection molding has been applied in many different industries. For example, one of our product category — optics. Optical devices always contain tiny and precision components, and micro molding just can give these minimized components an ideal solution. Injection molding allows for a cost-efficient production of highly precise plastic lenses. Except for lenses, we can also provide solutions to the lens holders, LED light beams, optic mouse lens, lens barrel, lens retainer and transparent parts with micro molding techniques. The advantages of micro molding like high precision, high efficiency, complex part design, flexibility, just fit the needs and features of optical devices.
THY Precision, founded in 2010, with a decade experience in micro molding tooling and manufacture, our services includes from mold design and manufacture, parts production to assembly. For quality control, we have ISO 9001 and ISO 13485 certification, and eco approval for raw materials like RoHS, REACH…etc. THY Precision will be you best choice for precision plastic components. Contact us for more information and our further services. It will be our pleasure to get your inquiry.
Due to the epidemic of COVID-19, needs on medical components continue increasing. However, medical device components require process validation that typically far exceeds the requirements of other industries because of strict regulatory oversight. Also, the medical industry’s demands are continually challenging suppliers and manufacturers to stretch their technical competencies while devices are shrinking and becoming more complex. Designers are seeking out smaller, high-precision components with materials and tolerances that were deemed impossible before. This strait process, accompany with the very tight tolerances required for these components, can make for a very challenging molding process. To further reduce part sizes, manufacturers are turning to micro molding.
To meet the strict requirement to medical plastic components, THY Precision has possessed a class 100,000 clean room. And with more than 10 years experience, THY Precision, founded in 2010, can integrate complete process including designing, developing, engineering and tooling micro molds. We can even provide assembly service to ensure the consistency of our product. For the quality control, we have ISO 9001 and ISO 13485 certification. We are also qualified to eco approval like RoHS, REACH, etc. We surely can give you the best service to micro medical molding. Please contact us and leave your inquiry for micro molding solution.
Precision plastic injection molding has challenges beyond regular projects. Small parts are used in medical devices, electronics, the automotive industry, the optics, and dozens of other industries. Normally tolerance on the plastic molding part is around 0.05-0.1mm, if the part tolerance requirement is about 0.01-0.03mm, that means this is precision plastic injection molding. Micro plastic injected parts must still be carefully finished, fit together, and still have the designated materials characteristics. Just because they are small doesn’t mean they are less complex; they are just smaller. While the plastic injection machine is standard for each use, the tool for molding is custom built for each part shape. The smaller the piece, the more care is required to maintain tolerances. Certain types of precision injected molded pieces must be so precise that clean rooms are needed for certain operations to keep them absolutely clean and sterile. This is especially true of medical devices that are used on humans.
With the challenges mentioned above, your best solution of precision plastic injection molding is THY Precision. We have decade of experience in micro molding, as a specialty micro injection molding company, we have invested heavily in plastic injection machines with take-out-robots. And we specializes in precision micro molds with 1 µm tolerance and ±0.005~±0.01 mm tolerance for micro plastic injection components. In addition, THY Precision also equipped with a class 100,000 clean room that can produce some medical equipment components. From product develop, mold design, production to partial assembly, THY Precision can provide a complete service chain to insure the consistency of our product and your components. Contact us and we are ready to serve you.
THY Precision specializes in precision plastic injection molding, and has applied this technique in different industries. One of the applications of micro injection molding is automotive industry. Since the demands placed on injection molded plastic parts within automotive applications are great. Designs are increasingly complex and sometimes require tolerances as tight as 1 µm and ±0.005~±0.01 mm. Harsh under-the-hood operating environments present extremes in temperatures, chemical exposure, and performance requirements. Designs and materials must stand up to the test.
THY Precision as a plastic injection molding manufacturer and supplier, specializes in micro plastic injection molding technology. From the biggest to the smallest components, from interior to exterior parts, we can provide design and manufacture services to help customers find solutions to all precision plastic parts. For example, this technique can be used to produce interior buttons and switches, Various types of clips and washers, micron-toleranced door lock components, gears and encoders for electronic modules, and under-the-hood components including micro parts molded with high-temperature materials. We are also able to produce other plastic parts for medical, electronic and optics industries. Please contact us if you are looking for a high quality and certified manufacture. We will welcome your inquiry anytime.
High temperature applications require plastic materials that can resist thermal degradation and maintain sufficient strength and stiffness at the required operating temperature. And high temperature applications often require plastics to have good creep resistance, chemical resistance, and friction and wear performance as well. Dimensional stability can be a concern when plastic components are used in contact with metal parts, yet there will always be solutions to your concerns.
T-200 is a plastic material from Japan that can resist high temperature up to 260 Celsius degree. This feature makes it be stable when dip tinning furnace. Therefore, this material T-200 can be applied in anything that contains printable circuit boards (PCB). Optics, medical, electronics, automotive… In any industries as long as the product needs PCBs, can apply material T-200 in micro injection molding techniques. THY Precision specializes in providing precision plastic injection molding solution, and we can help customize plastic components with different shapes, sizes and raw materials to make the most ideal solutions for our customers. Please contact us for further discussion, we will be glad to serve you.
As electronic parts are continually reduced in size, micro injection molding and very high molding tolerances provide precision molding that allows high quality while creating smaller parts for smaller products. Micro moulding is extremely useful in the electronic industry, as most electronic products contain very small components that require extreme precision. The micro molding process is also very popular in other industries, where the manufacturing trend continues towards "the smaller, the better.” Here are some benefits of using plastic components in electrical products:
Thus precision plastic injection molding enables designers more flexibility in designing smaller, more complex devices. THY Precision manufactures products for a range of devices including digital cameras, cell phone cameras, webcams, camcorders and security cameras. We also commit to help customers develop and produce precision plastic parts in any kinds of electrical devices. If you need molding plastic over electronics, contact us and we will provide professional services as when we receive your inquiry.
Micro parts generally weight below one gram and feature micro-sized structures measured in microns. Injection molding these parts presents a unique set of challenges for manufacturers. With this feature, the technique of micro moulding can be used widely in many different industries. One of the main uses of precision plastic injection molding is in optical area. Micro injection molding can give an ideal solution to the precessional requirements of optics product components with lower cost.
We, THY Precision, are one of major providers of TV LED light beams, lens holders, lens barrels, lens spacers, lens retainers, lens hoods, optical mouse lenses and transparent parts. Our optical and transparent parts can be manufactured in our injection clean room ( class 100,000). And we have ISO 9001 certification that ensures our product quality. We can provide custom micro injection molding services. Please contact us if you need a supportive partner for manufacturing any kinds of micro-sized plastic components.