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Micro Molding Application — Automotive

7/29/2021

THY Precision, OEM, ODM, Micro molding, micro injection molding, micro molding parts, micro molding components, ISO 13485, ISO 9001, high precision components,cars parts, plastic injection, micro eletronics, Taiwan, automotive, micron-toleranced, precision plastic injection molding, automotive, cars, bikes components

THY Precision specializes in precision plastic injection molding, and has applied this technique in different industries. One of the applications of micro injection molding is automotive industry. Since the demands placed on injection molded plastic parts within automotive applications are great. Designs are increasingly complex and sometimes require tolerances as tight as 1 µm and ±0.005~±0.01 mm. Harsh under-the-hood operating environments present extremes in temperatures, chemical exposure, and performance requirements. Designs and materials must stand up to the test.

THY Precision as a plastic injection molding manufacturer and supplier, specializes in micro plastic injection molding technology. From the biggest to the smallest components, from interior to exterior parts, we can provide design and manufacture services to help customers find solutions to all precision plastic parts. For example, this technique can be used to produce interior buttons and switches, Various types of clips and washers, micron-toleranced door lock components, gears and encoders for electronic modules, and under-the-hood components including micro parts molded with high-temperature materials. We are also able to produce other plastic parts for medical, electronic and optics industries. Please contact us if you are looking for a high quality and certified manufacture. We will welcome your inquiry anytime.

A Solution to High Temperature Resistance — T-200

7/22/2021

High temperature applications require plastic materials that can resist thermal degradation and maintain sufficient strength and stiffness at the required operating temperature. And high temperature applications often require plastics to have good creep resistance, chemical resistance, and friction and wear performance as well. Dimensional stability can be a concern when plastic components are used in contact with metal parts, yet there will always be solutions to your concerns.

T-200 is a plastic material from Japan that can resist high temperature up to 260 Celsius degree. This feature makes it be stable when dip tinning furnace. Therefore, this material T-200 can be applied in anything that contains printable circuit boards (PCB). Optics, medical, electronics, automotive… In any industries as long as the product needs PCBs, can apply material T-200 in micro injection molding techniques. THY Precision specializes in providing precision plastic injection molding solution, and we can help customize plastic components with different shapes, sizes and raw materials to make the most ideal solutions for our customers. Please contact us for further discussion, we will be glad to serve you.

Micro Molding Application — Electronics

7/15/2021

As electronic parts are continually reduced in size, micro injection molding and very high molding tolerances provide precision molding that allows high quality while creating smaller parts for smaller products. Micro moulding is extremely useful in the electronic industry, as most electronic products contain very small components that require extreme precision. The micro molding process is also very popular in other industries, where the manufacturing trend continues towards "the smaller, the better.” Here are some benefits of using plastic components in electrical products:

Protection for the electronic and use: Plastic prevents harmful elements such as heat and water from damaging the electronic and provides insulation.
Durable and lightweight: With many of today’s electronics being smaller, plastic provides sleek casting for smart phones and laptops.
Minimum waste due to molds: Plastic injection molding eliminates the need to cut off excess material.
Design versatility: The possibilities of the shape a mold can be made into are endless.
Fast turn around times: Molds allow electronic protection pieces to be made in mass production.

Thus precision plastic injection molding enables designers more flexibility in designing smaller, more complex devices. THY Precision manufactures products for a range of devices including digital cameras, cell phone cameras, webcams, camcorders and security cameras. We also commit to help customers develop and produce precision plastic parts in any kinds of electrical devices. If you need molding plastic over electronics, contact us and we will provide professional services as when we receive your inquiry.

Micro Molding Application — Optics

7/8/2021

Micro parts generally weight below one gram and feature micro-sized structures measured in microns. Injection molding these parts presents a unique set of challenges for manufacturers. With this feature, the technique of micro moulding can be used widely in many different industries. One of the main uses of precision plastic injection molding is in optical area. Micro injection molding can give an ideal solution to the precessional requirements of optics product components with lower cost.

We, THY Precision, are one of major providers of TV LED light beams, lens holders, lens barrels, lens spacers, lens retainers, lens hoods, optical mouse lenses and transparent parts. Our optical and transparent parts can be manufactured in our injection clean room ( class 100,000). And we have ISO 9001 certification that ensures our product quality. We can provide custom micro injection molding services. Please contact us if you need a supportive partner for manufacturing any kinds of micro-sized plastic components.

Micro Molding — An Ideal Solution to Tiny Components

7/1/2021

THY Precision, OEM, ODM, Micro molding, micro injection molding, micro molding parts, ISO 13485, ISO 9001, high precision components, electronic parts, plastic injection, micro eletronics, Taiwan, automotive, micron-toleranced, high quality, manufacturer

Micro molding is a specialized form of plastic injection molding for making parts on a very small scale. Finished components can easily weigh less than 1 g and measure smaller than 1 mm in cross-section. We can understand how micro molding differs from conventional plastic injection molding from several aspects.

First of all, small parts use smaller molds, and these have equally small cavities, gates and runners. Such tools, and the resulting parts that they make, are highly sensitive to fine adjustments in pressure or temperature. But larger machines are more difficult to control precisely. Secondly, Micro molding consumes much less raw material. This includes not only material used to make the part but also leftover resin in the gate and runner system as well as the barrel. And the third advantage of micro molding is faster cycle times. Micro molding machines have short, compact barrels and the gates and runners are also of short length. Therefore even multi-cavity molds can be cycled much more quickly then their larger counterparts.

Micro molding can be widely used for medical, optical, electronic, automotive, and anything that needs plastic components. The range of potential applications is constantly expanding and is only made possible with advanced manufacturing solutions that support the latest product designs. Contact us to see whether advanced micro molding could be a solution for your next product development project. We THY Precision is here to provide you professional services of micro moulding manufacture and assembling.

Secrets of Success in Micro Molding

6/24/2021

THY Precision, Micro Molding, Micro injection molding, high precision components, electronic parts, plastic injection, micro electronics

THY Precision, automatic assembly system, micro components assemble, micro molding manufacturer, ODM, OEM, advanced manufacture

Medical-components, electronics, automotive and optic manufacturers need micro-molded products to create tinier micro components. Many new advances in micro-machining technology are enabling design and manufacturing of micro molds, which then enable micro injection molding in plastic. This is leading to worldwide advances in less invasive medical micro devices. The tiniest parts in an assembly are the ones most likely to be a challenge and are also usually the enabling component of the entire device’s form, fit, and function. THY Precision provides solutions to the challenge of micro molding manufacture.

1. Mold Flow Analysis
Because micro molds and prototype parts can be costly in their development cycle, micro mold-flow analysis provides insurance that a particular design will fill with the intended material. An all too common assumption when comparing parts made by conventional molding to micro molding is that micro parts can be filled with the same software and same modeling methods.

2. Injection Molding Process
Micro molding machines must be able to inject very small shots and keep the residence time in the barrel to a minimum. Specialized screws, nozzles, and auxiliary equipment are also needed to provide the level of precision of filling, handling, degating, measuring, and assembling these tiny components.

3. Assembly
To assemble those tiny components is not an easy job. THY Precision has automatic assembly system that ensures the precision and consistency of our partially assembled products.

From design to manufacture and assembly, THY Precision can provide professional and complete services. Please contact us if you are looking for a micro injection molding manufacturer, and we will be glad to serve you.

THY Precision Facilities

6/17/2021

THY Precision committed to provide professional and advanced services of micro molding. Our factory has climate controlled facilities and ISO 13485 certification to manufacture medical plastic components. To be a professional micro molding manufacturer, THY Precision has invested in many advanced facilities. THY specializes in precision micro molds with 1 µm tolerance and ±0.005~±0.01 mm tolerance for micro plastic injection components. Please refer to Facilities page for more machinery information.

In addition to clean room applied to medical use products, we also have automatic assembly system to help assemble very tiny components to maintain high precision and consistency of the micro-components. Contrast to manual assemble, automatic assembly system provides a better solution to combine micron sized parts, saves time and human resources. Thus we can provide high precision plastic components which are partially assembled, to make customers end production more efficient.

Plastic Injection Molding for Medical Device Market

6/10/2021

Due to COVID-19 the end of 2019, some industries have opened their market to treat and prevent the disease. For example, the global plastic injection molding for medical device market is set to gain momentum from its ever-increasing usage in various manufacturing processes in the healthcare industry. Plastic injection molding for medical devices are utilized to produce laboratory equipment, test tubes, beakers, and other medical components.

In addition to being ISO 9001 certified and audited to ISO 13485 medical, THY Precision provides a class 100,000 clean room micro molding services to meet the needs of medical applications. We are able to meet some requests for diverse plastic products and devices used in medical procedures, and provide our customers with a wide range of medical manufacturing capabilities. We can manufacture medical devices such as syringe, dropper, plastic needle, winged infusion set... etc. We can manufacture medical devices such as syringe, dropper, plastic needle, winged infusion set, infusion set, and various plastic components of medical equipment.

The COVID-19 pandemic has opened a huge emergent market on micro medical molding industry. We THY Precision provides professional, certificated clean room and manufacture equipment. If this is what you are looking for, please contact us for further services. We are ready to serve you any time.

Application of Micro Molding in Automotive

6/3/2021

THY Precision manufactures high quality and high precision plastic components of automotive.

THY Precision provides the manufacture process of micron-toleranced plastic automotive components.

Micro injection molding is one of the most commonly used production processes for plastics. Besides the use of medical, optics and electronics, micro molding can also be applied in automotive industry.

Let's see how micro molding is applied in automotive industries:
1. Components under-the-hood
Recently, many under-the-hood components that manufacturers formerly made from metal have been transitioned to plastic. For these applications, robust polymers such as ABS, Nylon, and PET are common. Manufacturers now make parts such as cylinder head covers and oil pans using injection molding. This method offers lower weights compared to metal parts.

2. Exterior Components
Injection molding is an established process for many exterior automotive components, including fenders, grilles, bumpers, door panels, floor rails, light housings, and more.

3. Interior Components
Manufacturers also produce many automotive interior parts using automotive plastic injection molding. They include instrumentation components, interior surfaces, dashboard faceplates, door handles, glove compartments, air vents, buttons, switches and more. They also use injection molding for producing decorative plastic elements.

Micro injection molding offers a viable solution for the mass production of high-quality injection automotive parts from a broad range of polymers. In the automotive industry, where qualities such as consistency and safety are of utmost importance, automotive plastic injection molding is an important manufacturing process. THY Precision can also provide ODM, OEM manufacture of micro automotive molding. Feel free to contact us, and we'll be pleased to serve you.

What is Micro Electronics Molding?

5/27/2021

THY specialize in manufacturing micro electronic molding solves miniaturized precision plastic parts

THY provides precision micro molding product for electronics, especially high-precision plastic components

Every computer, audio device, smart phone, digital camera requires plastic housings, circuit boards and wiring to function. And as today, the obvious reduction in size of everyday household appliances, electrical, communication and information devices showing the extent to which products containing electronic components have been reduced in size. Which means, we will need miniaturized and precise plastic components for those shrinking devices.

The solution to miniaturize the components is micro-electronic molding. We THY Precision specialize in manufacturing those tiny and high precision plastic electronic parts. And we can provide professional, experienced ODM and OEM services. Contact us without hesitation if you are looking for good quality micro electronics molding manufacturer. We welcome your inquiry for any types of micro molding in anytime.

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