Micro Molding Application — Automotive
THY Precision specializes in precision plastic injection molding, and has applied this technique in different industries. One of the applications of micro injection molding is automotive industry. Since the demands placed on injection molded plastic parts within automotive applications are great. Designs are increasingly complex and sometimes require tolerances as tight as 1 µm and ±0.005~±0.01 mm. Harsh under-the-hood operating environments present extremes in temperatures, chemical exposure, and performance requirements. Designs and materials must stand up to the test.
THY Precision as a plastic injection molding manufacturer and supplier, specializes in micro plastic injection molding technology. From the biggest to the smallest components, from interior to exterior parts, we can provide design and manufacture services to help customers find solutions to all precision plastic parts. For example, this technique can be used to produce interior buttons and switches, Various types of clips and washers, micron-toleranced door lock components, gears and encoders for electronic modules, and under-the-hood components including micro parts molded with high-temperature materials. We are also able to produce other plastic parts for medical, electronic and optics industries. Please contact us if you are looking for a high quality and certified manufacture. We will welcome your inquiry anytime.
High temperature applications require plastic materials that can resist thermal degradation and maintain sufficient strength and stiffness at the required operating temperature. And high temperature applications often require plastics to have good creep resistance, chemical resistance, and friction and wear performance as well. Dimensional stability can be a concern when plastic components are used in contact with metal parts, yet there will always be solutions to your concerns.
T-200 is a plastic material from Japan that can resist high temperature up to 260 Celsius degree. This feature makes it be stable when dip tinning furnace. Therefore, this material T-200 can be applied in anything that contains printable circuit boards (PCB). Optics, medical, electronics, automotive… In any industries as long as the product needs PCBs, can apply material T-200 in micro injection molding techniques. THY Precision specializes in providing precision plastic injection molding solution, and we can help customize plastic components with different shapes, sizes and raw materials to make the most ideal solutions for our customers. Please contact us for further discussion, we will be glad to serve you.
Micro Molding Application — Electronics
As electronic parts are continually reduced in size, micro injection molding and very high molding tolerances provide precision molding that allows high quality while creating smaller parts for smaller products. Micro moulding is extremely useful in the electronic industry, as most electronic products contain very small components that require extreme precision. The micro molding process is also very popular in other industries, where the manufacturing trend continues towards "the smaller, the better.” Here are some benefits of using plastic components in electrical products:
Thus precision plastic injection molding enables designers more flexibility in designing smaller, more complex devices. THY Precision manufactures products for a range of devices including digital cameras, cell phone cameras, webcams, camcorders and security cameras. We also commit to help customers develop and produce precision plastic parts in any kinds of electrical devices. If you need molding plastic over electronics, contact us and we will provide professional services as when we receive your inquiry.
Micro Molding Application — Optics
Micro parts generally weight below one gram and feature micro-sized structures measured in microns. Injection molding these parts presents a unique set of challenges for manufacturers. With this feature, the technique of micro moulding can be used widely in many different industries. One of the main uses of precision plastic injection molding is in optical area. Micro injection molding can give an ideal solution to the precessional requirements of optics product components with lower cost.
We, THY Precision, are one of major providers of TV LED light beams, lens holders, lens barrels, lens spacers, lens retainers, lens hoods, optical mouse lenses and transparent parts. Our optical and transparent parts can be manufactured in our injection clean room ( class 100,000). And we have ISO 9001 certification that ensures our product quality. We can provide custom micro injection molding services. Please contact us if you need a supportive partner for manufacturing any kinds of micro-sized plastic components.
Micro molding is a specialized form of plastic injection molding for making parts on a very small scale. Finished components can easily weigh less than 1 g and measure smaller than 1 mm in cross-section. We can understand how micro molding differs from conventional plastic injection molding from several aspects.
First of all, small parts use smaller molds, and these have equally small cavities, gates and runners. Such tools, and the resulting parts that they make, are highly sensitive to fine adjustments in pressure or temperature. But larger machines are more difficult to control precisely. Secondly, Micro molding consumes much less raw material. This includes not only material used to make the part but also leftover resin in the gate and runner system as well as the barrel. And the third advantage of micro molding is faster cycle times. Micro molding machines have short, compact barrels and the gates and runners are also of short length. Therefore even multi-cavity molds can be cycled much more quickly then their larger counterparts.
Micro molding can be widely used for medical, optical, electronic, automotive, and anything that needs plastic components. The range of potential applications is constantly expanding and is only made possible with advanced manufacturing solutions that support the latest product designs. Contact us to see whether advanced micro molding could be a solution for your next product development project. We THY Precision is here to provide you professional services of micro moulding manufacture and assembling.